Start from saleable demand and bottle circulation
Convert route sales and peak demand into required daily output, production hours and a realistic efficiency allowance. For returnable operations, include the bottle fleet, return cycle, loss, rejected jars and storage time. This commercial basis determines the production system better than a model number alone.
- Average and peak daily sales
- Working days and shifts
- Bottle return cycle and safety stock
- Saleable output target
- Space reserved for future growth
Connect the plant process blocks
A complete project can connect raw-water treatment and product-water storage with empty-bottle receiving, inspection, preparation, washing, filling, capping, finished-bottle inspection and the chosen bag, rack or pallet route. Each interface needs an owner and an acceptance basis.
- Raw and finished water systems
- Dirty empty-bottle zone
- Clean production zone
- Core washing-filling-capping equipment
- Finished storage and dispatch
Plan utilities, people and compliance
Confirm electrical supply, compressed air, wash and product water, drains, floor loading, access, lifting, ventilation, operators, maintenance and laboratory needs. Local authorities and qualified advisers should confirm permits, building, food-safety and environmental requirements.
- Utility capacity and connection points
- Dirty-to-clean people and bottle flow
- Drainage and chemical handling
- Quality-control sampling points
- Local license and permit responsibility
Separate the turnkey scope from buyer work
“Turnkey” should never remain an undefined marketing word. List equipment, tanks, piping, wiring, civil work, utilities, installation labor, travel, documentation, spare parts, FAT, shipping, commissioning and training line by line so price and responsibility are comparable.
- Supplier equipment boundary
- Buyer civil and utility work
- Shipping and import responsibility
- Installation and commissioning conditions
- Handover documents and acceptance
Information needed for a quote
Send the bottle and cap basis, required BPH, bottle path, factory and utility information, destination and any module or support requirement. Unknown items can remain marked “to be confirmed.”
Request a Configuration-Based Proposal